Robotic Welding and Assembly, Robotic Welding Equipment, Robotic Cells, Eclipse Manufacturing, WI

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	Robotic Welding and Automated Assembly

On our robotic cells, we process weld assemblies manufactured from both ferrous and non-ferrous materials. A high level of repeatability, close to 0.010", is maintained in all weldments joined by automated MIG or resistance welding. In addition to robotic welding, Eclipse also specializes in manual spot welding and manual MIG welding. We can weld both small and large engine housings of any length and diameters up to 2’. In addition to engine housings, structural body parts of powder-coated sports vehicles can also be welded for our customers.

Our skilled engineers will analyze customers’ assembly requirements and part specifications to simplify or remove operations as well as eliminate complexities in assembling custom formed components. By robotic welding, we produce precise welds even on complex assemblies, such as mufflers, hose reels, window regulators, motor slide brackets, and exhaust manifolds. Non-destructive structural tests, such as pole tests and part tests, are performed to ensure high quality of the parts welded.

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Specifications

Welding Methods		MIG Welding Resistance Welding Robotic Welding

Typical Assembly Products		Engine Housing Assemblies Exhaust Manifolds Mist Extractors Motor Slide Brackets Mufflers Window Regulators

Materials		High-Carbon Steel Low-Carbon Steel Stainless Steel

Robotic Welding Advantages		Rapid turn-around times. High levels of repeatability accuracy. Robotic welding yields strong weldments. Consistent and precise welds even in difficult-to-reach areas. High speed welding facilitates significant cost savings.

Repeatability Accuracy		0.010"

Maximum Part Diameter		2’

Process Capabilities		High-Volume Repetitive Stampings Low-Volume Specialized Stampings Medium-Volume Stampings

Secondary Operations		Assembly Bending & Rolling Drilling Heat Treating Piercing Riveting Surface Finishing (Powder Coating, Painting, Plating) Tapping

Certifications		ISO 9001:2008 Certified

Quality Processes		Advanced Product Quality Planning (APQP) Pre-Production Approval Process (PPAP) Statistical Process Control

Equipment Capabilities		Multi-strip Stamping And Assembly Small to Large-Bed Presses up to 194”

Testing and Monitoring Equipment		In-Die Robotics In-Die Sensors PLCs

Tool Room Equipment		CNC Machining Centers CNC Wire EDMs Conventional EDMs

Industries Served		Automotive Compressors Electrical & Controls Lawn & Garden Plumbing Recreational Vehicles Small Gasoline Engines

Robotic Welding and Automated Assembly

Welding Methods

Typical Assembly Products

Materials

Robotic Welding Advantages

Repeatability Accuracy

Maximum Part Diameter

Process Capabilities

Secondary Operations

Certifications

Quality Processes

Equipment Capabilities

Testing and Monitoring Equipment

Tool Room Equipment

Industries Served