Robotic Welding and Assembly, Robotic Welding Equipment, Robotic Cells, Eclipse Manufacturing, WI Eclipse Manufacturing Co. - Robotic Welding and Automated Assembly
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Robotic Welding and Automated Assembly


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On our robotic cells, we process weld assemblies manufactured from both ferrous and non-ferrous materials. A high level of repeatability, close to 0.010", is maintained in all weldments joined by automated MIG or resistance welding. In addition to robotic welding, Eclipse also specializes in manual spot welding and manual MIG welding. We can weld both small and large engine housings of any length and diameters up to 2’. In addition to engine housings, structural body parts of powder-coated sports vehicles can also be welded for our customers.

Our skilled engineers will analyze customers’ assembly requirements and part specifications to simplify or remove operations as well as eliminate complexities in assembling custom formed components. By robotic welding, we produce precise welds even on complex assemblies, such as mufflers, hose reels, window regulators, motor slide brackets, and exhaust manifolds. Non-destructive structural tests, such as pole tests and part tests, are performed to ensure high quality of the parts welded.

Robotic weld cells

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Robotic Welding and Assembly

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Specifications

Welding Methods

MIG Welding
Resistance Welding
Robotic Welding

Typical Assembly Products

Engine Housing Assemblies
Exhaust Manifolds
Mist Extractors
Motor Slide Brackets
Mufflers
Window Regulators

Materials

High-Carbon Steel
Low-Carbon Steel
Stainless Steel

Robotic Welding Advantages

Rapid turn-around times.
High levels of repeatability accuracy.
Robotic welding yields strong weldments.
Consistent and precise welds even in difficult-to-reach areas.
High speed welding facilitates significant cost savings.

Repeatability Accuracy

0.010"

Maximum Part Diameter

2’

Process Capabilities

High-Volume Repetitive Stampings
Low-Volume Specialized Stampings
Medium-Volume Stampings

Secondary Operations

Assembly
Bending & Rolling
Drilling
Heat Treating
Piercing
Riveting
Surface Finishing (Powder Coating, Painting, Plating)
Tapping

Certifications

ISO 9001:2008 Certified

Quality Processes

Advanced Product Quality Planning (APQP)
Pre-Production Approval Process (PPAP)
Statistical Process Control

Equipment Capabilities

Multi-strip Stamping And Assembly
Small to Large-Bed Presses up to 194”

Testing and Monitoring Equipment

In-Die Robotics
In-Die Sensors
PLCs

Tool Room Equipment

CNC Machining Centers
CNC Wire EDMs
Conventional EDMs

Industries Served

Automotive
Compressors
Electrical & Controls
Lawn & Garden
Plumbing
Recreational Vehicles
Small Gasoline Engines

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Eclipse Manufacturing Co.