Precision Metal Stamping, Die Stamping, Eclipse Manufacturing, WI

Services Precision Metal Stamping Powder Coating Services Multi-Strip Processing Deep Drawn Stampings Robotic Welding and Automated Assembly Quality Control

ISO 9001: 2008

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	Precision Metal Stamping

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We are equipped with presses that can handle parts up to 36” in size for producing single die-stamped or progressive die-stamped products. Additionally, we also have in-house tool & die capabilities, which help us to maintain production-tooling quality and produce intricate features in the parts. Small gas engine stampings, scroll compressor stampings, automotive stampings, powered motorsport BIW stampings, automotive stampings, and plumbing stampings, and a variety of other parts used in diverse industry applications are custom stamped by us.

Sheet metal in thicknesses ranging from 0.005” to 0.250” can be stamped on our presses. With a diverse inventory of press bed sizes, we can produce circular stampings up to 36” in diameter. We are experienced in working with both ferrous and non-ferrous materials, such as low & high carbon steel, stainless steel, brass, aluminum, as well as copper.

In–house cutting, blanking, piercing, as well as forming in “single-step” operations minimize process variation and assure low PPM levels for our customers. Using this process, we produce a series of double-and triple-acting aerial as well as slide-action cams within reduced cycle times.

Our stamped parts can be finished with powder coating, painting, or plating, according to customer requirements. For assembly operations, features can be value-added to stamped parts through ancillary services such as, drilling, riveting, piercing, tapping, bending, and rolling. Our automated quality system utilizes in-die sensors, in-die robotics, and PLCs to deliver consistent quality stampings at minimal scrap rates.

Specifications

Stamped Products		Breather Assemblies Circle Fences CAM Arrests Thermostat Assemblies Muffler Prototypes Head Covers Engine Housings Baffles Rocker Arms Muffler Assemblies Custom Pulleys Choke Valves Fuel Bowls

Materials		Aluminum Brass Copper High-Carbon Steel Low-Carbon Steel Stainless Steel

Press Size		Up to 96”

Tolerances		+/- 0.001”

Tonnage		20 tons to 400 tons

Material Thickness		0.005" to 0.250"

Process Capabilities		High-Volume Repetitive Stampings Low-Volume Specialized Stampings Medium-Volume Stampings

Design Considerations		Binder Deflection Binder Pressure Blank Size and Shape Die Surface Finish Die Temperature Draw Radii Draw Ratio Lubricant Draw Bead Height and Shape Material Thickness Part Geometry Press Speed Standoff Height

Secondary Operations		Assembly Bending & Rolling Drilling Heat Treating Piercing Riveting/Torx Lock/Toggle Lock Surface Finishing (Powder Coating, Painting, Plating) Tapping Welding (Robotic, MIG, Resistance)

Certifications		ISO 9001:2008 Certified

Quality Processes		Advanced Product Quality Planning (APQP) Pre-Production Approval Process (PPAP) Statistical Process Control

Equipment Capabilities		Multi-strip Stamping And Assembly Small to Large-Bed Presses up to 96”

Testing and Monitoring Equipment		In-Die Robotics In-Die Sensors PLCs

Tool Room Equipment		CNC Machining Centers CNC Wire EDMs Conventional EDMs

Industries Served		Automotive Compressors Electrical & Controls Lawn & Garden Plumbing Recreational Vehicles Small Gasoline Engines

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	· precision stampings

Precision Metal Stamping

Stamped Products

Materials

Press Size

Tolerances

Tonnage

Material Thickness

Process Capabilities

Design Considerations

Secondary Operations

Certifications

Quality Processes

Equipment Capabilities

Testing and Monitoring Equipment

Tool Room Equipment

Industries Served