Deep Drawn Stampings, Deep Drawing, Eclipse Manufacturing, WI

Services Precision Metal Stamping Powder Coating Services Multi-Strip Processing Deep Drawn Stampings Robotic Welding and Automated Assembly Quality Control

ISO 9001: 2008

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	Deep Drawn Stampings

Eclipse has over 80 years of experience in manufacturing deep drawn stampings for the automotive, plumbing, compressor, gasoline engine, and electrical markets. Depending on your specific application requirements, deeply recessed parts can be produced from a range of ferrous and non-ferrous materials, such as stainless steel, brass, aluminum, copper, plus low & high carbon steel. We form precision, deep drawn parts through a combination of drawing, bending, and stretching operations.

Our stamping presses feature tonnage capacities up to 400 tons and bed sizes up to 54” x 96”, which enable us to produce both simple as well as complex deep drawn stampings. Tight tolerances of up to 0.0001” are maintained in all types of parts stamped by us. Factors such as thickness of the material used, part geometry, draw radii, blank size, draw ratio, and press speed are calculated accurately to ensure high quality in production. Our single station deep drawing and progressive deep drawing processes facilitate increased material utilization, which translates into significant savings, especially in high volume production runs.

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Specifications

Typical Deep Drawn Products		Engine Housings Muffler Covers Head Covers Fuel Bowls Rocker Covers

Materials		Aluminum High-Carbon Steel Low-Carbon Steel Stainless Steel

Maximum Bed Size		96” x 54”

Deep Draw Depth		4”

Tolerances		0.0015”

Tonnage		35 tons to 400 tons

Maximum Sheet Metal Thickness		0.135"

Process Capabilities		High-Volume Repetitive Stampings Low-Volume Specialized Stampings Medium-Volume Stampings

Design Considerations		Binder Deflection Binder Pressure Blank Size and Shape Die Surface Finish Die Temperature Draw Radii Draw Ratio Lubricant Draw Bead Height and Shape Material Thickness Part Geometry Press Speed Standoff Height

Secondary Operations		Assembly Bending & Rolling Drilling Heat Treating Piercing Riveting Surface Finishing (Powder Coating, Painting, Plating) Tapping Welding (Robotic, MIG, Resistance)

Certifications		ISO 9001:2008 Certified

Quality Processes		Advanced Product Quality Planning (APQP) Pre-Production Approval Process (PPAP) Statistical Process Control

Equipment Capabilities		Multi-strip Stamping And Assembly Small to Large-Bed Presses up to 96”

Testing and Monitoring Equipment		In-Die Robotics In-Die Sensors PLCs

Tool Room Equipment		CNC Machining Centers CNC Wire EDMs Conventional EDMs

Industries Served		Automotive Compressors Electrical & Controls Lawn & Garden Plumbing Recreational Vehicles Small Gasoline Engines

Deep Drawn Stampings

Typical Deep Drawn Products

Materials

Maximum Bed Size

Deep Draw Depth

Tolerances

Tonnage

Maximum Sheet Metal Thickness

Process Capabilities

Design Considerations

Secondary Operations

Certifications

Quality Processes

Equipment Capabilities

Testing and Monitoring Equipment

Tool Room Equipment

Industries Served